Metal Heat Treating Revenue Benchmarks
The average metal heat treating business in the United States generates $8.7M in annual revenue, according to the U.S. Census Bureau Statistics of U.S. Businesses (SUSB 2021). There are 583 metal heat treating businesses in the U.S., employing 18,335 workers with an average profit margin of 10.0%. The average employee in this industry earns $74K per year (Bureau of Labor Statistics QCEW 2023).
What Does a Metal Heat Treating Business Actually Do?
Metal Heat Treating: Businesses that transform raw materials or components into finished products.
Who buys: Wholesalers, retailers, other manufacturers, and government.
Sector-level description — a more specific write-up is available for high-traffic industries.
Average Revenue
$8.7M
per year
Profit Margin
10.0%
industry average
Revenue / Employee
$276K
per year
Total Businesses
583
in the US
Est. Owner Income
$867K
small business avg
Labor Cost
22.0%
of revenue
Avg Employee Wage
$74K
per year (BLS)
Market Saturation
0.2
firms per 100K people
How Much Do Metal Heat Treating Charge?
Metal Heat Treating: Manufacturers sell in bulk to wholesalers, distributors, or direct to businesses. Pricing is negotiated by SKU volume. The specifics vary within the metal heat treating category — the ranges below are typical for the sector.
| Service | Typical range |
|---|---|
Contract manufacturing markup | 15–35% over materials + labor |
Own-brand product margin | 25–60% gross margin |
Custom / low-volume run | 40–150% over direct costs |
Sector-typical ranges — individual services within this industry may fall higher or lower.
Complete metal heat treating business plan
A 12-section data-backed business plan for a metal heat treating business — executive summary, market analysis, competitive landscape, revenue model, 3-year financial projections, operations, marketing, staffing, funding request. Pre-populated with real Census, IRS, and BLS data on this industry. Free to view.
Cost Structure — Where Every $100 in Revenue Goes
Approximate P&L breakdown for the metal heat treating industry. Labor share and net profit are grounded in Census SUSB and IRS SOI data. Other lines are split using sector-typical ratios.
| Category | Per $100 revenue | Per typical business | What's in it |
|---|---|---|---|
Raw materials & components | $48 | $4.1M | Steel, chemicals, electronics, packaging — the physical inputs that become the product. |
Wages & benefits | $22 | $1.9M | Payroll for all employees at the business (owner comp not included for small owner-operators). |
Rent & facilities | $5 | $472K | Rent or mortgage on business location plus utilities tied to the space. |
Marketing & advertising | $3 | $295K | Google/Meta ads, SEO, print, referral fees, event sponsorships. |
Other operating costs | $12 | $1.0M | Depreciation on equipment, energy, R&D, quality control, freight. |
Net profit | $10 | $867K | What remains for the owner or shareholders after all business expenses. |
Directionally accurate for a typical business in the industry. Individual businesses vary widely — a franchise may run a very different cost mix from an independent, and older established businesses often have lower labor share than newer ones.
Average Revenue by Business Size
Industry Dynamics (Census BDS 2023)
New Business Rate
4.34%
openings/year
Closure Rate
5.05%
closings/year
Net Job Growth
+2.74%
annual
Businesses Closed
215
in 2023
Firm Count Trend
Should You Start a Metal Heat Treating Business?
Startup Cost
$50K – $250K
Break-Even
2 months
5-Year Survival Rate
50.0%
Related Industries
Frequently Asked Questions
- What does a metal heat treating business do?
- Metal Heat Treating: Businesses that transform raw materials or components into finished products. Wholesalers, retailers, other manufacturers, and government.
- How much do metal heat treating charge?
- Metal Heat Treating: Manufacturers sell in bulk to wholesalers, distributors, or direct to businesses. Pricing is negotiated by SKU volume. The specifics vary within the metal heat treating category — the ranges below are typical for the sector. See the pricing table above for typical rates by service type.
- How much does the average metal heat treating make per year?
- The average metal heat treating business generates $8.7M in annual revenue, based on U.S. Census Bureau data (SUSB 2021). After expenses, the estimated owner profit is $867K per year at a 10.0% profit margin.
- How many metal heat treating businesses are there in the US?
- There are 583 metal heat treating businesses operating in the United States, employing a total of 18,335 workers.
- How much does it cost to start a metal heat treating business?
- Startup costs for a metal heat treating business typically range from $50K to $250K, with a 5-year survival rate of 50.0%.
- What is the average salary in the metal heat treating industry?
- The average employee in the metal heat treating industry earns $74K per year, according to Bureau of Labor Statistics data (QCEW 2023).
Industry Growth & Survival
The metal heat treating industry is actively growing — adding jobs at a net rate of 2.7% per year. New establishments are opening faster than existing ones close (4.3% entry vs 5.1% exit), indicating healthy demand.
Approximately 77% of metal heat treating businesses survive their first 5 years. This is above the national average (~50%), making it a relatively safe industry to enter. In 2023, 215 firms in this industry closed permanently.
Employment & Wages
The average employee in the metal heat treating industry earns $73,671/year. This is significantly above the national average of ~$65K, reflecting the skilled nature of this work. With 684 establishments employing 18,120 people, the typical business has about 26 employees.
Industry Trend (2000–2023)
The metal heat treating industry has declined 16% since 2000 (from 5,428 to 4,572 firms).
See full historical statistics →Compare Metal Heat Treating revenue with other industries: